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491 GT 491 Sport K2
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Reed Petal 6VL 11/
Our Price: $26.95

Clutch Springs
Our Price: $19.95

Pre hardened carbon steel springs with heat resistant color coding paint.
Carburator Kit PHBG 19 BS MHR
Our Price: $157.95

Malossi fuel system

These systems have been specially designed and calibrated for high-performance motors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of special fuel systems for motorcycles and scooters.
MALOSSI systems are the result of intense research and precision drawings and calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check their performance and reliability.
Carburetors are customized for each vehicle according to the specific characteristics of the motor and air intake, and are completely calibrated for dosage ofthe air-fuel mixture under all power delivery conditions.
MALOSSI produces special components for fuel systems in order to supply a product that responds perfectly to the needs of the most demanding customer.
Sport Brake Pads
Our Price: $14.95

Overange Kit Minerelli
Our Price: $369.00

This new transmission system takes full advantage of the Malossi components already on sale last year, by adding several new parts that make the entire system particularly suited to the enormous power available. This latest system hinges on the new Fixed Pulley of the torque driver that has a larger diameter and the very latest specifications. The larger diameter of this pulley allows one to have a greater velocity-ratio range compared to the original pulley that has a notably smaller external diameter. Malossi engineers have also taken particular care in realising this pulley right down to the smallest detail, using special materials and a particular type of thermochemical treatment that ensures exceptional surface hardness and therefore excellent wear and abrasion resistance. This new fixed pulley has been designed to offer perfect running if coupled to the Malossi Torque Driver that is already available and has the same diameter as the fixed pulley itself. In order to fully exploit the range of the new torque driver unit and the power ratings currently offered by competition machines, a new notched Kevlar Belt has been introduced with larger section and revised length to ensure maximum performance under all running conditions. To complete the renewal of the transmission system and take full advantage of its exceptional specifications, the Multivar variable-speed drive has also been upgraded by fitting it with new tracks for the rollers and a new hub. This new variable-speed drive represents the evolution of the previous generations, the result of many years experience on the race circuit and the currently available CAD-CAM technology that allows top-level specifications to be obtained. The whole completion of the OVER RANGE system provides for the patented adjustable clutch Delta Clutch and the Malossi reinforced clutch cap Safety Bell Clutch. New Malossi reinforced clutch cap SAFETY CLUTCH BELL art. 77 9218 is now available for scooters 50cc. The Malossi reinforced clutch cap has the function of protecting the user from a possible explosion of the clutch assembly. This protection was introduced at first in the racing scene, where this dangerous occurrence was rather frequent due to the high number of revs normally reached. Indeed, it is known that the centrifugal force developed by the rotation of a system increases to the square of the number of revs. - Considering that normally the clutch assembly has a rotating speed of about 12.000 rpm, in particular conditions it may reach and exceed 20.000 rpm, and cause the explosion of the clutch assembly. Therefore, Malossi recommends the use of this high-tech product to anybody using scooters in order to ensure its highest safety.
Designed for Malossi Big Bore Kit
Exhaust System MHR Scooter Racing Big Bore
Our Price: $399.00

Specifically designed with the new big bore cylinder kits in mind this was developed on the racetrack for the racetrack”.
It is one of the essential components intended for MALOSSI SCOOTER 70cc trophies , studied especially to increase the power of the engine at medium and high regimes.
The Malossi Scooter Trophies are raced in all the world according to precise rules that require different Special Malossi Racing products for each category. This insures an optimum and homogeneous result for the various participants while utilizing the most advanced technologies.
Use Crank 53 13275, stroke 44
Aluminum Big Bore MHR cylinder Kit 50mm
Our Price: $519.00

BIG BORE Ø 50

The new BIG BORE Ø 50, stroke 39,2-39,3 and 44, cylinder kits comes from the technology of the famous Malossi 7 ports cylinders. They are designed for both Minarelli and Piaggio engines.
All pilots, thrilled about the news, wished to test them. The expectations were not disappointed : the power increase and the absolute reliability proved, once again, the high quality of the products and Malossi professionalism.

Technical specifications:
- 7 ports cylinder, H2O, gravity melted in aluminium alloy, cylinder casing coated in cermetal, lapped with diamond tools
- Bore 50
- 1 ring, strengthen and rounded head piston
- KDN5 cast iron piston ring Ø 50 x 0.8
- Modular head in primary aluminium alloy, drained, with calculated and orientated convoying system of cooling circuit.
Use with 31 13039 Cylinder Kit
Crankshaft RHQ 13pin 44 Stroke
Our Price: $779.00

Together with the new project of BIG BORE cylinder kits, Malossi has designed a set of crankshafts with a high quality materials and a special finishing degree.
The above mentioned Malossi crankshafts must be used only coupled with Malossi BIG BORE cylinder kits.
Variator MHR Overange
Our Price: $119.00

The never-ending (incessant) power increase drove us to design (project) an extraordinary variator!

The innovative elements of this new MHR variator for OVER RANGE are:
- far better running (running further improved);
- rollers from Ø 16x13 to Ø 19x15.5 , to grant a longer gear curve;
- reinforced variator structure on bushing side, to allow greater stability and length in gear curve.


ATTENTION : the new variator will replace the previous version and consequently the codenumbersof the new OVER RANGE will also change:

VARIATOR: new code No.: 5112800 - previous code No.: 5111287
OVER RANGE: new code No.: 6112811 - previous code No.: 6111063
OVER RANGE: new code No.: 6112812 - previous code No.: 6111123
TC Control Unit with Coil
Our Price: $239.00

Each electronic coil model was expressly studied for the scooter it will be fitted on, and this is the reason why after endless tests on the bench, on rollers and on the racing track an optimal start up map (fixed or variable) has been prepared in order to obtain the best performances of the vehicle. The Malossi electronic coils were designed to allow also a very easy assembling, since they are interchangeable with the original boxes. They are compact and ergonomic, so they can be connected perfectly to the original connectors.
Furthermore, these coils allow the elimination of the rpm limiter installed on some standard power boxes, enabling in this way the full exploitation of the engine's power and torque even at the highest regimes, up to 20.000 rpm. These electronic coils are based on capacitive discharges, therefore they allow maximum limitation of circuit transients during voltage discharge, while obtaining a virtually perfect peak voltage on the spark plug (35.000 - 50.000 volts depending on the engine regime); moreover they grant extremely high discharge voltages and currents with surprising steadiness with respect to engine rpm variation.
Reed Valve VL12 sp .30
Our Price: $69.95

REED VALVES

These are reed valves designed with flow corner and with calculed capacity section.
The petals are made of a material composed of karbonit and carbon.
They are manufactured with advanced production processes and with the use of raw materials carefully selected.
These reed valves are designed for racing engines and they have been tested directly on race tracks.
Fly Clutch for 90cc
Fly Clutch for Automatic Scooter
Our Price: $69.95

The new automatic clutch, is the result of the experience that Malossi engineers have accumulated with the Delta Cutch® adjustable automatic clutch.
This new clutch has been designed and constructed to adapt perfectly toa standard vehicle and guarantee impeccable performance on all occasions.
The Fly Clutch® automatic clutch is supplied pre-calibrated accordingto instructions supplied by our engineers after exhaustive testing on accelerometerbenches to check the reliability of every part of this new Malossi product.
Therefore, the Fly Clutch® is a high-technology replacement that offersmaximum reliability and extremely long life: a state-of-the-art componentfor all racing scooters.
Adjustable MHR Clutch
MHR Performance Delta Clutch
Our Price: $125.00

Delta Clutch was born in the racing scene as an irreplaceable tool. On track it has allowed the Malossi team mechanics to adjust automatic clutches of the scooters rapidly and accurately, depending on the type of track and the type of engine tuning.
The perfect operation of this automatic device is fundamental to obtain a good start from standstill, and to exit from tight bends where the speed of the vehicle decreases. The advantages offered by these clutches when compared with the standard ones are huge, even for a road vehicle, because they allow sophisticated tune-ups for a very wide range of engine revs.
Delta Clutch is marketed with a sport tune-up, coupled with a range of optional accessories that allow for a race setting at the highest levels.
Delta Clutch is adaptable for both competition and city and sporting use: these clutch assemblies were designed by Malossi, who is directly is in control of their production,materials choice.
After fitting, each clutch assembly is balanced on a special computermanaged machine, within values around 3/10 of a gram.
Delta Clutch is supplied assembled and set for road and sporting use, with three white small springs with a 1,6 mm-diameter wire.
Two springs sets, one for road use, art. 29 8746 , and one for racing use, art. 29 8747 are supplied on request, which allow to increase enormously the Delta Clutch setting range.
We all know that clutch behaviour only affects acceleration, and not speed, the- refore there are no certification problems for these devices.
This is even more stimulating in creating other novelties to satisfy our customers.
Kevlar Belt
Our Price: $49.95

Printing versionBRAND / Models  
X KEVLAR belt for SCOOTER
       



code = 6112959

download assembly instructions ( 665 KB )

Attention:
sometimes the pictures might be different from the product which they refer to, as concerns some details

X Kevlar Belt and X Special Belt

The standards are continually being raised and the challenge for perfection knows no limit.

Now besides the Special Belt and the Kevlar Belt, champions of durability and performance, Malossi introduces two new players to the field... the X Kevlar Belt and the X Special Belt.
Crankshaft MHR Team
Our Price: $395.00

Gasket Set D47-47.6 LC
Our Price: $10.95

Top End Gasket set for liquid cooled scooter
Hand Made Exhaust system for Benelli Scooters
Our Price: $189.00

Hand made exhaust for Benelli scooters models 491 Gt and Sport
MHR Variator
Multivar Variator Minerelli MHR
Our Price: $139.00

TECHNICAL NOTES : the kit contains a 99.5 mm diameter mobile half pulley made of a special cast aluminium alloy. The contact surface between pulley and belt is super-finished with a diamond tool to guarantee a constant coefficient of friction, calculated to prevent both belt slip and premature wear. To satisfy the innumerable calibrations required by racing scooters, depending on track type and tuning of the motor, the kit contains 2 series of 6 rollers set and a counterspring in pre-hardened silicon-chrome steel alloy with counterclockwise (racing) winding. In addition, other springs of the same class with different loads are available as options.

Suggestions for the setting
The variator is supplied with two different roller sets: one of 3.9 gr. and one of 4.7 gr. in order to change the number of revolutions of the gear curve of your vehicle perfectly adjusting its speed and acceleration.
Crankshaft MHR pin 12
Our Price: $299.00

RHQ MHR Crankshaft
RS24 Rear Shock Absorber
Our Price: $348.00

Adjustable spring preload and dampening rear shock for matchless safety and ride perofrmance