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Clutch Springs
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Our Price: $19.95
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Pre hardened carbon steel springs with heat resistant color coding paint.
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Carburator Kit PHBG 19 BS MHR
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Our Price: $157.95
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Malossi fuel system
These systems have been specially designed and calibrated for high-performance motors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of special fuel systems for motorcycles and scooters. MALOSSI systems are the result of intense research and precision drawings and calculations. The suction pipes, reed valves, and air intakes designedby MALOSSI undergo efficiency tests and destructive tests to check their performance and reliability. Carburetors are customized for each vehicle according to the specific characteristics of the motor and air intake, and are completely calibrated for dosage ofthe air-fuel mixture under all power delivery conditions. MALOSSI produces special components for fuel systems in order to supply a product that responds perfectly to the needs of the most demanding customer.
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Sport Brake Pads
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Our Price: $14.95
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Overange Kit Minerelli
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List Price: $415.00 Our Price: $389.00 You Save $26.00
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This new transmission system takes full advantage of the Malossi components already on sale last year, by adding several new parts that make the entire system particularly suited to the enormous power available. This latest system hinges on the new Fixed Pulley of the torque driver that has a larger diameter and the very latest specifications. The larger diameter of this pulley allows one to have a greater velocity-ratio range compared to the original pulley that has a notably smaller external diameter. Malossi engineers have also taken particular care in realising this pulley right down to the smallest detail, using special materials and a particular type of thermochemical treatment that ensures exceptional surface hardness and therefore excellent wear and abrasion resistance. This new fixed pulley has been designed to offer perfect running if coupled to the Malossi Torque Driver that is already available and has the same diameter as the fixed pulley itself. In order to fully exploit the range of the new torque driver unit and the power ratings currently offered by competition machines, a new notched Kevlar Belt has been introduced with larger section and revised length to ensure maximum performance under all running conditions. To complete the renewal of the transmission system and take full advantage of its exceptional specifications, the Multivar variable-speed drive has also been upgraded by fitting it with new tracks for the rollers and a new hub. This new variable-speed drive represents the evolution of the previous generations, the result of many years experience on the race circuit and the currently available CAD-CAM technology that allows top-level specifications to be obtained. The whole completion of the OVER RANGE system provides for the patented adjustable clutch Delta Clutch and the Malossi reinforced clutch cap Safety Bell Clutch. New Malossi reinforced clutch cap SAFETY CLUTCH BELL art. 77 9218 is now available for scooters 50cc. The Malossi reinforced clutch cap has the function of protecting the user from a possible explosion of the clutch assembly. This protection was introduced at first in the racing scene, where this dangerous occurrence was rather frequent due to the high number of revs normally reached. Indeed, it is known that the centrifugal force developed by the rotation of a system increases to the square of the number of revs. - Considering that normally the clutch assembly has a rotating speed of about 12.000 rpm, in particular conditions it may reach and exceed 20.000 rpm, and cause the explosion of the clutch assembly. Therefore, Malossi recommends the use of this high-tech product to anybody using scooters in order to ensure its highest safety.
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Variator MHR Overange
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Our Price: $119.00
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The never-ending (incessant) power increase drove us to design (project) an extraordinary variator!
The innovative elements of this new MHR variator for OVER RANGE are: - far better running (running further improved); - rollers from Ø 16x13 to Ø 19x15.5 , to grant a longer gear curve; - reinforced variator structure on bushing side, to allow greater stability and length in gear curve.
ATTENTION : the new variator will replace the previous version and consequently the codenumbersof the new OVER RANGE will also change:
VARIATOR: new code No.: 5112800 - previous code No.: 5111287 OVER RANGE: new code No.: 6112811 - previous code No.: 6111063 OVER RANGE: new code No.: 6112812 - previous code No.: 6111123
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TC Control Unit with Coil
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Our Price: $239.00
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Each electronic coil model was expressly studied for the scooter it will be fitted on, and this is the reason why after endless tests on the bench, on rollers and on the racing track an optimal start up map (fixed or variable) has been prepared in order to obtain the best performances of the vehicle. The Malossi electronic coils were designed to allow also a very easy assembling, since they are interchangeable with the original boxes. They are compact and ergonomic, so they can be connected perfectly to the original connectors. Furthermore, these coils allow the elimination of the rpm limiter installed on some standard power boxes, enabling in this way the full exploitation of the engine's power and torque even at the highest regimes, up to 20.000 rpm. These electronic coils are based on capacitive discharges, therefore they allow maximum limitation of circuit transients during voltage discharge, while obtaining a virtually perfect peak voltage on the spark plug (35.000 - 50.000 volts depending on the engine regime); moreover they grant extremely high discharge voltages and currents with surprising steadiness with respect to engine rpm variation.
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Reed Valve VL12 sp .30
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Our Price: $94.00
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REED VALVES
These are reed valves designed with flow corner and with calculed capacity section. The petals are made of a material composed of karbonit and carbon. They are manufactured with advanced production processes and with the use of raw materials carefully selected. These reed valves are designed for racing engines and they have been tested directly on race tracks.
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Fly Clutch for Automatic Scooter
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Our Price: $69.95
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The new automatic clutch, is the result of the experience that Malossi engineers have accumulated with the Delta Cutch® adjustable automatic clutch. This new clutch has been designed and constructed to adapt perfectly toa standard vehicle and guarantee impeccable performance on all occasions. The Fly Clutch® automatic clutch is supplied pre-calibrated accordingto instructions supplied by our engineers after exhaustive testing on accelerometerbenches to check the reliability of every part of this new Malossi product. Therefore, the Fly Clutch® is a high-technology replacement that offersmaximum reliability and extremely long life: a state-of-the-art componentfor all racing scooters.
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MHR Performance Delta Clutch
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List Price: $125.00 Our Price: $115.00 You Save $10.00
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Delta Clutch was born in the racing scene as an irreplaceable tool. On track it has allowed the Malossi team mechanics to adjust automatic clutches of the scooters rapidly and accurately, depending on the type of track and the type of engine tuning. The perfect operation of this automatic device is fundamental to obtain a good start from standstill, and to exit from tight bends where the speed of the vehicle decreases. The advantages offered by these clutches when compared with the standard ones are huge, even for a road vehicle, because they allow sophisticated tune-ups for a very wide range of engine revs. Delta Clutch is marketed with a sport tune-up, coupled with a range of optional accessories that allow for a race setting at the highest levels. Delta Clutch is adaptable for both competition and city and sporting use: these clutch assemblies were designed by Malossi, who is directly is in control of their production,materials choice. After fitting, each clutch assembly is balanced on a special computermanaged machine, within values around 3/10 of a gram. Delta Clutch is supplied assembled and set for road and sporting use, with three white small springs with a 1,6 mm-diameter wire. Two springs sets, one for road use, art. 29 8746 , and one for racing use, art. 29 8747 are supplied on request, which allow to increase enormously the Delta Clutch setting range. We all know that clutch behaviour only affects acceleration, and not speed, the- refore there are no certification problems for these devices. This is even more stimulating in creating other novelties to satisfy our customers.
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Kevlar Belt
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Our Price: $49.95
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Printing versionBRAND / Models X KEVLAR belt for SCOOTER
code = 6112959
download assembly instructions ( 665 KB )
Attention: sometimes the pictures might be different from the product which they refer to, as concerns some details
X Kevlar Belt and X Special Belt
The standards are continually being raised and the challenge for perfection knows no limit.
Now besides the Special Belt and the Kevlar Belt, champions of durability and performance, Malossi introduces two new players to the field... the X Kevlar Belt and the X Special Belt.
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Gasket Set D47-47.6 LC
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Our Price: $10.95
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Top End Gasket set for liquid cooled scooter
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Multivar Variator Minerelli MHR
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Our Price: $139.00
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TECHNICAL NOTES : the kit contains a 99.5 mm diameter mobile half pulley made of a special cast aluminium alloy. The contact surface between pulley and belt is super-finished with a diamond tool to guarantee a constant coefficient of friction, calculated to prevent both belt slip and premature wear. To satisfy the innumerable calibrations required by racing scooters, depending on track type and tuning of the motor, the kit contains 2 series of 6 rollers set and a counterspring in pre-hardened silicon-chrome steel alloy with counterclockwise (racing) winding. In addition, other springs of the same class with different loads are available as options.
Suggestions for the setting The variator is supplied with two different roller sets: one of 3.9 gr. and one of 4.7 gr. in order to change the number of revolutions of the gear curve of your vehicle perfectly adjusting its speed and acceleration.
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RS24 Rear Shock Absorber
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Our Price: $348.00
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Adjustable spring preload and dampening rear shock for matchless safety and ride perofrmance
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RS3 Rear Shock Absorber
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Our Price: $209.00 Sale Price: $149.00 You Save $60.00
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Shock Absorber with adjustable spring preload. a vast safety and handling improvement over stock or worn shock at great value
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Kevlar Belt for Overange
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Our Price: $55.95
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Kevlar Bike
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Kevlar Belt for over Range
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Our Price: $55.95
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Kevlar Belt for Over Range Kit
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USE REPLACEMENT NUMBER 6714039
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Our Price: $89.95
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These new gears were created by exploiting our 20-year experience in designing and building gears for competition and road scooters. The new H.t.q. gears were designed and built with straight teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your scooter, thus significantly increasing its original performance potential.
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CAST-I CYLINDER KIT 40 PIN 10 H2O
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Our Price: $229.95
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A new, technologically advanced line is created for scooters. With the new 50-cc cast-iron H.T.Q. cylinder kit, a new chapter has begun in Malossi production, especially important for increasing driving safety. This new line completes the range of products aimed at young people who want a high-quality, reliable product in harmony with the environment. A product that allows users to face even long trips without fear of breakage or collapse. Malossi engineers have used the experience gained in preparing competition engines to bring the thermodynamics of the cylinder units to the maximum levels, and also worked on the internal fluid dynamics of the cylinder unit (see transfer and exhaust lines and combustion chamber), thus achieving high turbulence in the combustion chamber which makes it possible to consistently reduce specific consumption and dramatically reduce the pollutants emitted by the exhaust.
IF THE CRANKSHAFT HAS A 12mm PINUSE PISTON 34 8538
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High performance Clutch Springs
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Our Price: $21.95
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High Performance Clutch Springs for stock clutches
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Malossi Cast Iron 70cc Cylinder Kit for Minerelli Engine
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Our Price: $149.95
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Cast Iron 70cc Kit for Water Colled Minerellis. This kit uses the original Cylinder head to save cost.
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