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70cc Cylinder Kit Cast Iron Ditech P
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Our Price: $479.00
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With the new INJECTION TECH range of products a new chapter is written, an answer, the racing world was anticipating, to satisfy the growing number of Malossi Trophy Races for 70cc scooters.
TECHNICAL FEATURES cylinder kits
CAST IRON CYLINDER - Technology
- Material: special self-lubricating, wear-resistant, highly refined cast iron alloys, obtained by Shell Moulding gravity die-casting.
- Machining: on numerically controlled high precision machine tools.
- Recalculated heat exchange surfaces.
- Exhaust and transfer ports designed and tested for maximum thermodynamic performance.
- Shape and surface texture dimensional checks.
- Cylinder and piston selected for a 100% fit of 0.010-0.005 mm.
- Checking of all the seals carried out.
ALUMINIUM CYLINDER - Technology
- Cylinders obtained by gravity die-casting in permanent steel moulds.
- Material: hardened and tempered high silicon content primary aluminium alloy.
- Machining: on numerically controlled high precision machine tools.
- Cylinder liner with silicon carbide metal-spray coating on a galvanic nickel matrix, cross-honed with passes with diamonds for very tight tolerances.
- Heat exchange surfaces recalculated.
- Exhaust and transfer ports designed and tested for maximum thermodynamic performance.
- Shape and surface texture dimensional checks.
- Cylinder and piston selected for a fit of 0.010-0.005 mm.
- Checking of all the seals carried out.
PISTON
- Material: special aluminium alloy with high silicon content and low thermal expansion.
- Machining: on numerically controlled machine tools.
- Lightened and strengthened.
- Heat exchange surfaces increased.
PISTON RINGS
- Rings in very strong modular cast iron with ground, wear-resistant, hard chrome metal-spray coating on the contact surface.
HEAD
- Material: special die-cast aluminium alloy.
- Geometry of heat exchange surfaces recalculated and increased (air-cooled models).
- Cooling circuit sections and paths recalculated and resized (liquid-cooled models).
- Machining: numerically controlled high precision machines with diamond tools.
- Surface rust prevention treatment.
NOTICE:
FOR THE PROPER WORKING OF THE KIT IT IS ABSOLUTELY NECESSARY TO USE THE TC UNIT SUPPLIED IN THE KIT AND TO SUBSTITUTE THE PRIMARY GEARS WITH THE HTQ MALOSSI ONE, TOGETHER WITH THE ORIGINAL EXHAUST SYSTEM OR THE MALOSSI ONE.
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Red Sponge Air filter
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Our Price: $9.98
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Red Sponge Air filter for DiTech Engined Aprilia
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Our Price: $19.95
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Self-extinguishing, expanding polyurethane filter elements with increased air and filtering capacity, designed for the sporting style of riding. You can recognize them by the distinctive Malossi Red and th eYellow trademark.
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Exhaust System MHR Replica
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Our Price: $299.00
Sale Price: $259.00
You Save $40.00
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The new range of MHR REPLICA exhaust systems has been studied by CAD systems and defined for all types of 50cc scooters.
The engineers at Malossi Engineering R&D Department have improved the vehicle’s performance according to laws, after strict testing with sophisticated and modern equipment at Malossi Engineering’s test department.
The MHR REPLICA exhaust systems address a sporting and demanding customer; they personalise your scooter with elegance and with a “performance sound”, completing the thermodynamic cycle of the famous Malossi MHR REPLICA cylinder kit.
TECHNICAL FEATURES
EXHAUST in special sheet steel (1 mm thickness) manufactured using robotic T.I.G. and M.I.G. welding of cone sections. The exhaust feature silencing baffles, aluminium alloy mounting brackets with vibration isolaters. Clear-coat finish.
SILENCER in aluminium, cast endcaps and repackable.
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Torque Driver
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Our Price: $79.00
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This component called Torque Driver for its specific function of determining the exact shifting moment, was calculated to give the vehicle the maximum possible acceleration in connection with the specific power of any single engine. The spiral's peculiar shape was studied to fix the RPMs on the point of maximum power.
It was expressly created to complete the development of boosted motors withour cylinders, variators and the special Malossi Kevlar Belts, allowing to fully exploit your vehicle's notable torque and power.
The new Malossi mobile driven split pulley ensures, on boosted vehicles,extraordinary acceleration and an extremely progressive and fluid torque output to the wheel. The tracks on the Malossi mobile driven split pulley were studied and designed on CAD-CAM systems and machined on CNC machinetools in order to guarantee total interchangeability with the original component and extremely high machining accuracy.
This new Malossi product is a concentrate of today's state-of-the-art technology.
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Aluminum Cylinder Kit 47.6 pin 12 MHR Replica Modular Head
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Our Price: $459.00
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The new Malossi modular head has been specially created to guarantee elimination of the notable amount of heat that develops in an engine with a very high specific horsepower designed for racing.
It consists of a head in special hardened and tempered aluminium alloy with high silicon content that is fixed directly to the cylinder barrel. It is lapped over its entire outer surface by the coolant thus guaranteeing a very large heat-exchange surface. In addition, being unattached to the internal walls it is free to follow the expansion of the cylinder.
The combustion chamber is entirely manufactured using numerical control machines in order to ensure shape and size tolerances to within just one hundredth of a millimetre.
The modular head system is completed by a cover that closes off the upper part of the cylinder, thus guaranteeing that the coolant is fully sealed.
The geometry and cross-section of the combustion chamber for this cylinder unit have been specially designed for use in the Scooter Speed Trophy and Scooter Cross Trophy.
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Flywheel for Electronic Ignition
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Our Price: $159.00
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Replacement Flywheel for ignition
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Digital Eprom MHR
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Our Price: $259.00
Sale Price: $159.90
You Save $99.10
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ELECTRONIC COILS
The continuous development of electronics in the automotive segment led Malossi to the creation and marketing of a complete line of electronic coils for scooters to be used on the street and for races which is at the highest level of technology.
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Digital PVM Fixed Advance Ignition
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Our Price: $249.00
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Each electronic coil model was expressly studied for the scooter it will be fitted on, and this is the reason why after endless tests on the bench, on rollers and on the racing track an optimal start up map (fixed or variable) has been prepared in order to obtain the best performances of the vehicle. The Malossi electronic coils were designed to allow also a very easy assembling, since they are interchangeable with the original boxes. They are compact and ergonomic, so they can be connected perfectly to the original connectors.
Furthermore, these coils allow the elimination of the rpm limiter installed on some standard power boxes, enabling in this way the full exploitation of the engine's power and torque even at the highest regimes, up to 20.000 rpm. These electronic coils are based on capacitive discharges, therefore they allow maximum limitation of circuit transients during voltage discharge, while obtaining a virtually perfect peak voltage on the spark plug (35.000 - 50.000 volts depending on the engine regime); moreover they grant extremely high discharge voltages and currents with surprising steadiness with respect to engine rpm variation.
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Injection Control Ditech Piaggio Engine
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Our Price: $190.00
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Injection Conrol Eprom for Piaggio Ditech Engines.
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Primary Gear Set 14/39 Ratio
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Our Price: $94.00
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Malossi S.p.A. is pleased to offer its new series of final transmission gears for scooters and maxi scooters.
These new gears were created by exploiting our 20-year experience in designing and building gears for competition and road scooters.
The new H.t.q. gears were designed and built with straight teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your scooter, thus significantly increasing its original performance potential.
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Brake Pads MHR
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Our Price: $18.95
Sale Price: $5.29
You Save $13.66
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BRAKE PADS sport - MHR - MHR SYNT
Brake pads
They were born on the racetrack, but they are perfectly suitable for the chaotic driving conditions imposed by our city traffic. Malossi Brake Pads have been designed with new ecological materials (a high percentage of carbon fibre and other metal fibres make up the pad s mixture).
- Brake Pads Sport feature increased braking life compared to the original pads and in addition they supply a greater braking power even at lower speeds.
- Brake Pads MHR are slower to reach working temperature but provide exceptional braking at elevated speeds where deceleration is needed the most.
- Brake Pads MHR Synt : sintered without asbestos, are manufactured with a specific material that makes them an optimal choice for extreme riding conditions.
- Malossi recommends them for MAXI SCOOTERS and for SCOOTERS 50 with hiper racing utilisation.
The most evident qualities of these brake pads due to their high friction level, even at low temperatures, in comparison to the original ones, is reduced braking distance and longer life. The use of cast-iron discs is not recommended with these sintered brake pads.
Malossi Brake Pads series have passed with flying colours all the severe performance and endurance tests subjected by Malossi testers and pilots. Therefore they are ready to move from the racetracks to everyday streets!
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Brake Pads
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Our Price: $13.95
Sale Price: $4.95
You Save $9.00
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BRAKE PADS sport - MHR - MHR SYNT
Brake pads
They were born on the racetrack, but they are perfectly suitable for the chaotic driving conditions imposed by our city traffic. Malossi Brake Pads have been designed with new ecological materials (a high percentage of carbon fibre and other metal fibres make up the pad s mixture).
- Brake Pads Sport feature increased braking life compared to the original pads and in addition they supply a greater braking power even at lower speeds.
- Brake Pads MHR are slower to reach working temperature but provide exceptional braking at elevated speeds where deceleration is needed the most.
- Brake Pads MHR Synt : sintered without asbestos, are manufactured with a specific material that makes them an optimal choice for extreme riding conditions.
- Malossi recommends them for MAXI SCOOTERS and for SCOOTERS 50 with hiper racing utilisation.
The most evident qualities of these brake pads due to their high friction level, even at low temperatures, in comparison to the original ones, is reduced braking distance and longer life. The use of cast-iron discs is not recommended with these sintered brake pads.
Malossi Brake Pads series have passed with flying colours all the severe performance and endurance tests subjected by Malossi testers and pilots. Therefore they are ready to move from the racetracks to everyday streets!
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Brake Pads MHR Synthetic
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Our Price: $49.95
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BRAKE PADS sport - MHR - MHR SYNT
Brake pads
They were born on the racetrack, but they are perfectly suitable for the chaotic driving conditions imposed by our city traffic. Malossi Brake Pads have been designed with new ecological materials (a high percentage of carbon fibre and other metal fibres make up the pad s mixture).
- Brake Pads Sport feature increased braking life compared to the original pads and in addition they supply a greater braking power even at lower speeds.
- Brake Pads MHR are slower to reach working temperature but provide exceptional braking at elevated speeds where deceleration is needed the most.
- Brake Pads MHR Synt : sintered without asbestos, are manufactured with a specific material that makes them an optimal choice for extreme riding conditions.
- Malossi recommends them for MAXI SCOOTERS and for SCOOTERS 50 with hiper racing utilisation.
The most evident qualities of these brake pads due to their high friction level, even at low temperatures, in comparison to the original ones, is reduced braking distance and longer life. The use of cast-iron discs is not recommended with these sintered brake pads.
Malossi Brake Pads series have passed with flying colours all the severe performance and endurance tests subjected by Malossi testers and pilots. Therefore they are ready to move from the racetracks to everyday streets!
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Variator Blue Adjuster Spring Racing
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Our Price: $14.95
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VARIABLE-SPEED DRIVE ADJUSTER SPRING
Silicon-steel springs with high carbon content, heat-treated, dynamically balanced, kiln painted, designed and calculated for each specific application. Malossi Springs can be divided into three categories:
··}} REINFORCED SPRINGS with high stiffness
{· SUPER REINFORCES SPRINGS with exceptionally-high stiffness
{· RACING SPRINGS designed for high performance use and competition machines
Blue Racing Spring is 106% resistance over the stock Variator spring
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High Resistance Roller Set 19x15.5 in 5.5gr
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Our Price: $16.95
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Delta Clutch Adjustable
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Our Price: $109.95
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Delta Clutch was born in the racing scene as an irreplaceable tool. On track it has allowed the Malossi team mechanics to adjust automatic clutches of the scooters rapidly and accurately, depending on the type of track and the type of engine tuning.
The perfect operation of this automatic device is fundamental to obtain a good start from standstill, and to exit from tight bends where the speed of the vehicle decreases. The advantages offered by these clutches when compared with the standard ones are huge, even for a road vehicle, because they allow sophisticated tune-ups for a very wide range of engine revs.
Delta Clutch is marketed with a sport tune-up, coupled with a range of optional accessories that allow for a race setting at the highest levels.
Delta Clutch is adaptable for both competition and city and sporting use: these clutch assemblies were designed by Malossi, who is directly is in control of their production,materials choice.
After fitting, each clutch assembly is balanced on a special computermanaged machine, within values around 3/10 of a gram.
Delta Clutch is supplied assembled and set for road and sporting use, with three white small springs with a 1,6 mm-diameter wire.
Two springs sets, one for road use, art. 29 8746 , and one for racing use, art. 29 8747 are available on request, which allow to increase enormously the Delta Clutch setting range.
We all know that clutch behaviour only affects acceleration, and not speed, the- refore there are no certification problems for these devices.
This is even more stimulating in creating other novelties to satisfy our customers.
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Crankshaft RHQ pin 12
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Our Price: $399.00
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TECHNICAL SPECIFICATIONS
- Half-shafts material: 18 Ni Cr Mo5.
- Half-shafts with forged monolithic rotating masse.
- Manufactured using high-precision machine tools.
- All components are subjected to 5 heating treatment operations.
- Excellent surface finish for improved reliability.
- Dynamic balancing for speeds of up to 16,000 rpm.
- Coppered connecting rod in forged 18 Ni Cr Mo5, connected to the engine with precision roller bearing for high speeds.
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Reed Valve VL13 CARB petal .30 (45)
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Our Price: $68.95
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These are reed valves designed with flow corner and with calculed capacity section.
The petals are made of a material composed of karbonit and carbon.
They are manufactured with advanced production processes and with the use of raw materials carefully selected.
These reed valves are designed for racing engines and they have been tested directly on race tracks.
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LeoVince GP Hand Made Exhaust system Aprilia 2009 DiTech SRs
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Our Price: $249.00
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Hand made GP system for Aprilia SR DiTech 2009 w/Piaggio engine
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