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Gears HTQ Primary 15/40
Our Price: $94.90 $94.90

STAGE 1 TUNING KIT COMPONENT

These new gears were created by exploiting our 20-year experience in designing and building gears for competition and road scooters. The new H.t.q. gears were designed and built with straight teeth to minimise losses through friction and stress on the supports. Moreover, our gears increase ratios slightly enabling you to exploit the full power of your scooter, thus significantly increasing its original performance potential.
Cyl Kit Cast Iron 70cc
Our Price: $139.95 $139.95

STAGE 1 TUNING KIT COMPONENT Malossi Cast Iron Kits: the best balance between performance and life span of the component. This cast iron kit is designed and manufactured with the specific objective of obtaining high combustion efficiency, long life, and unmatched reliability. This kit is designed with unmatched precision in the transfer ports, exhaust and combustion, thereby creating the highest level of turbulance in the combustion chamber.

Technical Features

-Material: wearproof, special cast iron

-Recalculated heat exchange surfaces

-NC machine-tool machining

-Transfer and exhaust designed for maximum efficiency

-Lightened and reinforced pistons

1611042 Carburator Kit 19mm
Our Price: $169.00 $169.00

STAGE 1 TUNING KIT COMPONENT

Malossi performance carburator in 19mm packaged for Minerelli enginnes and prepared for 70cc cylinder kits.  Different jets are in stock for precise tuning. These systems have been specially designed and calibrated for high-performancemotors, and are complete with all accessories needed for assembly (see generalcatalogue). MALOSSI is the leader in the design and production of specialfuel systems for motorcycles and scooters.

Carburetors are customized for each vehicle according to the specific characteristicsof the motor and air intake, and are completely calibrated for dosage of the air-fuel mixture under all power delivery conditions.
MALOSSI produces special components for fuel systems in order to supplya product that responds perfectly to the needs of the most demanding customer.
SUBSTITUTE 3215178
Our Price: $298.99 $298.99
Sale Price: $199.00 $199.00
You save $99.99!

STAGE 1 TUNING KIT COMPONENT

The new range of MHR REPLICA exhaust systems has been studied by CAD systems and defined for all types of 50cc scooters.
The engineers at Malossi Engineering R&D Department have improved the vehicle’s performance according to laws, after strict testing with sophisticated and modern equipment at Malossi Engineering’s test department.
The MHR REPLICA exhaust systems address a sporting and demanding customer; they personalise your scooter with elegance and with a “performance sound”, completing the thermodynamic cycle of the famous Malossi MHR REPLICA cylinder kit.
EXHAUST KIT MHR
Our Price: $149.00 $149.00
Sale Price: $199.00 $199.00

STAGE 1 TUNING KIT COMPONENT

The new range of MHR REPLICA exhaust systems has been studied by CAD systems and defined for all types of 50cc scooters.
The engineers at Malossi Engineering R&D Department have improved the vehicle’s performance according to laws, after strict testing with sophisticated and modern equipment at Malossi Engineering’s test department.
The MHR REPLICA exhaust systems address a sporting and demanding customer; they personalise your scooter with elegance and with a “performance sound”, completing the thermodynamic cycle of the famous Malossi MHR REPLICA cylinder kit.Replaces NHR pipe 3212435
70cc Cylinder Kit Cast Iron Ditech P
Our Price: $339.00 $339.00

With the new INJECTION TECH range of products a new chapter is written, an answer, the racing world was anticipating, to satisfy the growing number of Malossi Trophy Races for 70cc scooters.

TECHNICAL FEATURES cylinder kits

CAST IRON CYLINDER - Technology
- Material: special self-lubricating, wear-resistant, highly refined cast iron alloys, obtained by Shell Moulding gravity die-casting.
- Machining: on numerically controlled high precision machine tools.
- Recalculated heat exchange surfaces.
- Exhaust and transfer ports designed and tested for maximum thermodynamic performance.
- Shape and surface texture dimensional checks.
- Cylinder and piston selected for a 100% fit of 0.010-0.005 mm.
- Checking of all the seals carried out.

ALUMINIUM CYLINDER - Technology
- Cylinders obtained by gravity die-casting in permanent steel moulds.
- Material: hardened and tempered high silicon content primary aluminium alloy.
- Machining: on numerically controlled high precision machine tools.
- Cylinder liner with silicon carbide metal-spray coating on a galvanic nickel matrix, cross-honed with passes with diamonds for very tight tolerances.
- Heat exchange surfaces recalculated.
- Exhaust and transfer ports designed and tested for maximum thermodynamic performance.
- Shape and surface texture dimensional checks.
- Cylinder and piston selected for a fit of 0.010-0.005 mm.
- Checking of all the seals carried out.

PISTON
- Material: special aluminium alloy with high silicon content and low thermal expansion.
- Machining: on numerically controlled machine tools.
- Lightened and strengthened.
- Heat exchange surfaces increased.

PISTON RINGS
- Rings in very strong modular cast iron with ground, wear-resistant, hard chrome metal-spray coating on the contact surface.

HEAD
- Material: special die-cast aluminium alloy.
- Geometry of heat exchange surfaces recalculated and increased (air-cooled models).
- Cooling circuit sections and paths recalculated and resized (liquid-cooled models).
- Machining: numerically controlled high precision machines with diamond tools.
- Surface rust prevention treatment.

NOTICE:
FOR THE PROPER WORKING OF THE KIT IT IS ABSOLUTELY NECESSARY TO USE THE TC UNIT SUPPLIED IN THE KIT AND TO SUBSTITUTE THE PRIMARY GEARS WITH THE HTQ MALOSSI ONE, TOGETHER WITH THE ORIGINAL EXHAUST SYSTEM OR THE MALOSSI ONE.
Di Tech aprilia
70cc Cylinder Kit Cast Iron Ditech A
Our Price: $379.00 $379.00

STAGE 1 TUNING KIT COMPONENT

With the new INJECTION TECH range of products a new chapter is written, an answer, the racing world was anticipating, to satisfy the growing number of Malossi Trophy Races for 70cc scooters.

TECHNICAL FEATURES cylinder kits

CAST IRON CYLINDER - Technology
- Material: special self-lubricating, wear-resistant, highly refined cast iron alloys, obtained by Shell Moulding gravity die-casting.
- Machining: on numerically controlled high precision machine tools.
- Recalculated heat exchange surfaces.
- Exhaust and transfer ports designed and tested for maximum thermodynamic performance.
- Shape and surface texture dimensional checks.
- Cylinder and piston selected for a 100% fit of 0.010-0.005 mm.
- Checking of all the seals carried out.

ALUMINIUM CYLINDER - Technology
- Cylinders obtained by gravity die-casting in permanent steel moulds.
- Material: hardened and tempered high silicon content primary aluminium alloy.
- Machining: on numerically controlled high precision machine tools.
- Cylinder liner with silicon carbide metal-spray coating on a galvanic nickel matrix, cross-honed with passes with diamonds for very tight tolerances.
- Heat exchange surfaces recalculated.
- Exhaust and transfer ports designed and tested for maximum thermodynamic performance.
- Shape and surface texture dimensional checks.
- Cylinder and piston selected for a fit of 0.010-0.005 mm.
- Checking of all the seals carried out.

PISTON
- Material: special aluminium alloy with high silicon content and low thermal expansion.
- Machining: on numerically controlled machine tools.
- Lightened and strengthened.
- Heat exchange surfaces increased.

NOTICE:
FOR THE PROPER WORKING OF THE KIT IT IS ABSOLUTELY NECESSARY TO USE THE TC UNIT SUPPLIED IN THE KIT AND TO SUBSTITUTE THE PRIMARY GEARS WITH THE HTQ MALOSSI ONE, TOGETHER WITH THE ORIGINAL EXHAUST SYSTEM OR THE MALOSSI ONE.
Tuned to match Malossi Cylinders
Exhaust System MHR
Our Price: $399.00 $399.00

STAGE 1 TUNING KIT COMPONENT

Attention:
sometimes the pictures might be different from the product which they refer to, as concerns some details

SCOOTER RACING EXHAUST SYSTEM “The Racing Exhaust developed on the racetrack for the racetrack”.
It is one of the essential components intended for MALOSSI SCOOTER 70cc trophies , studied especially to increase the power of the engine at medium and high RPM ranges.
The Malossi Scooter Trophies are raced in all the world according to precise rules that require different Special Malossi Racing products for each category. This insures an optimum and homogeneous result for the various participants while utilizing the most advanced technologies.